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"Do It Yourself" Steel Paneled Residential Roofing

Roofing Your Own Home With Steel Panels

Roofing your own home can save you a lot of money. It is a physical job but, with the invent of newer materials and a little know how, the work can be accomplished by a "do it yourselfer". It does take physical ability and two or three people who can work together installing the steel panels.

Measuring and cutting, sawing and driving nails and screws are the main requirements for this job. You will also have to climb up and down a ladder so many times you can do it in your sleep.

Find A Steel Roof Panel Manufacturer

A lot of planning and thinking go a long way in order to do as good a job as a hired crew but the pay is worth the effort. First thing is decide which manufacturing company you are going to purchase your material from. Research is important so take your time and look at what is out there.

The material we picked is manufactured by Midwest Manufacturing and the name of the product is PRO-SNAP. It has the highest rating for extreme weather conditions and will qualify for a tax credit. The panels can be installed over an existing asphalt shingle roof. This was a deciding factor because of the time/labor involved in removing the old roof. This is also the brand carried by a local building supply store we do business with often. The Menards store will make a convenient, computer generated layout that is based on the measurements of the individual roof design.

There are many manufacturers of steel paneled roofing. Make sure to research the one's available in your area vbefore making a purchase.


Make an accurate drawing from the measurements and mark the drawing showing all ridges and valleys
Make an accurate drawing from the measurements and mark the drawing showing all ridges and valleys

Measure And Order Materials

First thing to do after you have decided on a certain steel panel is to make very accurate measurements of the area to be roofed. The measurements will have to show all of the ridges and valleys and the perimeter of the home. Make a drawing based on the measurements before you go to the store to place your roofing order.

The sales rep for the manufacturer will help do all of the figuring to place an order for the steel panel roofing and other materials required to do the job yourself. The important thing is to make accurate measurements and make a drawing that will explain to the sales rep what your needs are. Jot down all your measurements along the lines on your drawing. The more detailed you make the drawing the better. This will be a great help when your are ordering.

This information will also aide in ordering all necessary hardware to complete the roof. There will be screws, nails, caulk, trim, vents and other items specialized to your roof needs. That is why the measurements and drawing taken to the design center should be as accurate as possible.

The information put in to the computer will generate a print out that shows where each steel panel ordered goes on the roof. This will be the diagram followed as work progresses during the installation process.

curled edges on the old roof shingles
curled edges on the old roof shingles
remove the double layers of shingle where necessary
remove the double layers of shingle where necessary
a zip saw cuts away curled edges and overhang on the perimeter with ease
a zip saw cuts away curled edges and overhang on the perimeter with ease

Preparing The Roof For The New Steel Panels

It is advised to apply the new panels over a roof that is smooth as it can be. This might require removal of curled edges on the old asphalt shingles as well as removing the overhang. There was an overlap that had to be removed all the way around the perimeter of the house. it was cut flush to the existing flashing so that a new flashing could be installed. This work can be done while waiting for material shipment.The estimated time for shipment will run from one to two weeks for your custom order.

There was also a double row of ridge caps that had to be removed. Removal makes the steel panel application lay nice and flat. This was started and was not done until the day before shipment was expected. The wait was based on weather expectations. Pay attention to the weather forecast so no water damage occurs prior to replacing the roof. The old asphalt shingles can be cut back and the curled edges easily removed with a zip saw and a sharp boxed knife.

It was advised to also lay a layer of insulated foam sheeting across the entire roof for added insulation and an extra smooth finish to apply the new panels to. The foam sheets go under the new flashing and across the entire roof. The plan was to do the sides and front and then work across toward the center and to the back. A plan of attack was based on how the project would unfold. Each roof is unique but thought should be given to how the roof will be constructed. This will help with progress as working together as a crew is important. Try to avoid walking on the new panels as much as possible.

drills and drivers and a good caulk gun are just a few of the tools needed to do this project your self
drills and drivers and a good caulk gun are just a few of the tools needed to do this project your self
ladders and scaffolding are a must
ladders and scaffolding are a must
removing the extra layer of asphalt shingles on one of the ridges to make a flush surface for the foam board
removing the extra layer of asphalt shingles on one of the ridges to make a flush surface for the foam board

Gather The Tools Needed To Do The Job

Hammers, screwdrivers and power tools with battery packs are a good idea. It is good to have plenty of tape measures, a few good box knives and a square, a straight edge, a triangle and other measuring devises. A chalk line and a ball of string are handy to make your ridge runs straight. Installation requirements call for accurate installation of ridge hardware that snaps together. The material must be installed to specific measurements in order for the parts to snap together properly.

Aviation shears are a must for close trimming. Large cuts can be done with a jig saw, power nibblers or power shears. Have plenty of replacement blades available for all tools being used.

It is a must to have ladders and, a scaffolding really comes in handy if one can be borrowed from a friend.

Work In Sections

Since you do not have to remove the main layer of old shingles you can work in sections just enough to keep the job going. That means putting down the foam, nailing down the flashing and anchor rails known as J-Trim and Reverse J-Trim by this manufacturer. These all go on top of the foam.

It is recommended to wear good leather gloves to avoid cuts from the sharp steel edges. I would also recommend sunscreen.

Most houses will not measure TRUE or SQUARE and minor adjustments have to be made as you work. The best thing is to work slow and calculating and take plenty of time before making final cuts. Following the diagram will help in deciding which length of panels to use for which cuts.

The panels will be delivered in lengths sufficient to cut all the angles needed with relative ease. Once a few pieces are cut and installed the job becomes mostly routine and repetitive. Be prepared to do a lot of nailing and driving various kinds of screws.

All of the ridges have to be run on top of the foam sheeting. This is best done in sections rather than putting the foam sheeting across the entire roof first. The foam sheeting is somewhat slippery and HOT. Foil faced sheeting that helps reflect heat is like working on a hot grill. The surface is cooler to touch than the asphalt by many degrees but the reflection is hard on your eyes as well as your skin being sunburned.

the material will be delivered in wooden crates
the material will be delivered in wooden crates
the steel roofing panels should be sorted and carefully stacked according to length
the steel roofing panels should be sorted and carefully stacked according to length

Tool List

  • hammers
  • tape measures
  • chalk line
  • steel straight edge
  • a square
  • a triangle
  • carpenters pencils
  • power jig saw, power nibbler, power shears
  • power screw driver
  •  a zip saw with metal cutting blade
  • aviation shears
  • box knives
  • extra blades for all cutting tools
  • ladders and scaffolding
  • extension cords
  • a ball of string


Adding legs to the crate boards while they were still banded together made the frame for a perfect work bench for the long steel roofing panels
Adding legs to the crate boards while they were still banded together made the frame for a perfect workbench for the long steel roofing panels
foam board placed on top of a plywood top made a surface that would not scratch the surface of the steel roofing panels
foam board placed on top of a plywood top made a surface that would not scratch the surface of the steel roofing panels
a hole cut at the end and an extension attached for added support allows for cutting all angles and straight edges can be cut from either end of the bench
a hole cut at the end and an extension attached for added support allows for cutting all angles and straight edges can be cut from either end of the bench

Setting up A Place To Work

The steel panels will have to be cut to the angles of your existing roof. Having a place to accommodate the length of these panels was improvised from the boards used to crate and ship the steel roofing material. It worked perfect and will most likely be recycled to make work bench for my art studio in weeks to come.

The strength of the shipping crates was made specifically to handle the steel so the idea seemed perfect. Adding a sheet of 5/8" plywood ripped in to two 2' x 8' pieces made the bench surface. Then nailing sheets of the foam board down for a padded surface gave a surface that would not scratch the steel panels as they would be slid around to adjust for marking and cutting.

A hole cut in the top toward one end made a clearance for the saws to run through the panels without hitting the bench structure. This bench really took care of accommodating the long steel panels. The hole cut out from the middle gives support to both ends of the panel that is being cut. This really helped to steady the panels, as they were being marked and measured too.

It also allowed for one person to be measuring a piece ahead of the one being cut providing an assembly type situation. A 20 ft 2" x 4" board was nailed on the back of one side of the table to provide a stop and a straight edge. This made cutting so much easier and the back side made a good place to lay out rails that needed holes to be pre-drilled before attaching to the roof.

Nailing a string and running it from the corner top to the outside edge, corner at the bottom will make the ridge center
Nailing a string and running it from the corner top to the outside edge, corner at the bottom will make the ridge center
the reverse J Trim is run on top of the foil covered foam sheeting...this is where the ridge cap will be anchored when the steel roofing panels are all in place
the reverse J Trim is run on top of the foil covered foam sheeting...this is where the ridge cap will be anchored when the steel roofing panels are all in place

A Steel Panel Roof By "The Do It Yourselfer" Is A Steal

The money saved by doing this steel paneled roof installation yourself is measurable. The work might take a little longer to complete but the savings will be several thousand dollars. It is costly to hirer a roofing company. The added savings taken as a tax credit at the end of the year is an additional advantage in your favor. Chances are you will never have to put another roof on the house with steel paneled roofing because the roof should last 50 years.

The ever rising cost for heating and cooling a home is enough to make anyone consider using steel paneled roofing when it comes time to replace an asphalt shingled roof. Doing the installation work on the steel paneled roofing can save enough money to really consider the advantages of doing the job yourself.

We had one person who could work full time and then deal with part time helpers, usually no more than two on the job at the same time. there were only two or three afternoons when we had three people on the job.

David carries foam sheeting to lay on top of the old asphalt shingles
David carries foam sheeting to lay on top of the old asphalt shingles
My friend Cheryl cutting a steel panel while my sister Lisa lends a hand
My friend Cheryl cutting a steel panel while my sister Lisa lends a hand
metal flashing is attached on top of the foam sheeting
metal flashing is attached on top of the foam sheeting
steel panels are in place and ready for the next slope to start
steel panels are in place and ready for the next slope to start
this run of steel panels in to the valley were the only ones that had to be cut at angles on both ends, brother and sister working together
this run of steel panels in to the valley were the only ones that had to be cut at angles on both ends, brother and sister working together
the short slope to the valley in place
the short slope to the valley in place

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Comments 28 comments

Maren Morgan M-T profile image

Maren Morgan M-T 4 years ago from Pennsylvania

Wow - you obviously know your way around a roof! Nice article!


Steel Engineer profile image

Steel Engineer 4 years ago from Kiev, Ukraine

Great article. This is very well done. Photographs are excellent. voted up!


zyxoman profile image

zyxoman 4 years ago from Ontario

One of the best, if not the best, home improvement hubs I've seen. With these instructions you can't really go wrong. Thanks, this will help me with my roofing!


C.S.Alexis profile image

C.S.Alexis 4 years ago from NW Indiana Author

Ken we purchased everything from Menards, a local chain store in NW Indiana.


KEN 4 years ago

HI:

THE SHEATHING THAT YOU CARRIED UP ON THE LADDER HAD THE NAME PLYMOUTH FOAM ( IT WAS NOT CLEAR IN THE PICTURE BUT THAT WAS MY IMPRESSION ). I LOOKED FOR THE FOIL COVERED FOAM INSULATION BUT WAS NOT ABLE TO FIND IT. I WOULD LIKE TO KNOW WHERE YOU PURCHASED IT?

THANK YOU KEN


C.S.Alexis profile image

C.S.Alexis 4 years ago from NW Indiana Author

Ken, we used the recommended foam, 1/4". I think it was enough.


KEN 4 years ago

THE FOAM THICKNESS BY APPEARANCE WAS 1/4" IS THIS CORRECT? WOULD YOU USE A THICKER FOAM IF YOU HAD TO DO IT OVER? THANKS KEN


C.S.Alexis profile image

C.S.Alexis 6 years ago from NW Indiana Author

The majority of it was done in a couple weeks, working part-time. The odds and ends probably took a week and the ordering material and everything,permits and misc. stuff another week, but less than a month total. I think we decided we had about 180 total labor hours.


Darren 6 years ago

The article is great and helps a ton. How long did it take you to roof your house?


C.S.Alexis profile image

C.S.Alexis 6 years ago from NW Indiana Author

m Macne,

Our house is brick so I really never concerned myself about using the material as siding. I would think that if they told you at Menards it could be used as siding that it is so.

I would suggest getting with a rep from their contractor division from the store to work with you on this. That is what we did. They have all of the specifications for their materials.

As for the shingles imprinting the metal roof I think that would depend on environmental issues and conditions for how long it would take to show through. I would also ask this question from one of their reps.


m Macne 6 years ago

Have another Question.

This same roofing material from Menards. They told us it is for roof and siding. We have plywood nailed on the siding all around the house. The people before us changed the windows, etc. leaving it this way. Can we use this metal sheeting for siding the house. Thinking of white sheets. They have 6' and 8' and 12' sheets available at Menards. We live where there is no trees and the wind has a time of the typical vynal siding.


m Macne 6 years ago

> time the asphalt shingle pattern might begin to show >through on the metal. The foam creates an even layer to >lay the metal on.

How long would that take to show like that?


C.S.Alexis profile image

C.S.Alexis 6 years ago from NW Indiana Author

m Macne,

It was suggested to use the foam because they think that over time the asphalt shingle pattern might begin to show through on the metal. The foam creates an even layer to lay the metal on.

BUT Yes you can is the answer.


m Macne 6 years ago

Can I use these steel panels from Menards without the foam over the asphalt shingles?

Just place the steel panel right on the roof and nail down over asphalt shingles?


MsCookM profile image

MsCookM 6 years ago

Nice tips and I must agree that the pictures help a lot. Thank you very much!


scaffolding tower profile image

scaffolding tower 6 years ago from United Kingdom

I agree, ladders and scaffolding are a must for projects like these. You have an exhaustive guide here, by the way. I'm still re-reading it. Good stuff.


C.S.Alexis profile image

C.S.Alexis 6 years ago from NW Indiana Author

Roofing Guy,

Thanks for the comment. Would like to know where you are from?


Roofing Guy 6 years ago

Hands down the best post about putting on a metal roof I've seen in a long time, and trust me I see a lot of them.

Congrats on your success. That roof should last 60 years or more. You'll have to do a follow up in 20 years on the project ;)


C.S.Alexis profile image

C.S.Alexis 7 years ago from NW Indiana Author

Sweetie,

I know you are one who enjoys knowledge that was my reason for clarification, just did not want to be misunderstood or sound rude.

Some of Your talent is in helping others for sure.


SweetiePie profile image

SweetiePie 7 years ago from Southern California, USA

My back injury is better though, but I do limited things. Honestly would not realize you were covering the shingles, so thanks for the clarification. I did not think it was rude, but I make no pretense about being handy around the house. My talents lie in other areas.


C.S.Alexis profile image

C.S.Alexis 7 years ago from NW Indiana Author

sulmits,

Well when it is finished i will publish it here in this hub so please come back. I think it will be another week depending on the weather.


sulumits retsambew 7 years ago

CS Alexies i want to see final look of your work please


C.S.Alexis profile image

C.S.Alexis 7 years ago from NW Indiana Author

Nolimits,

That is me behind the camera. My friend and her brother are in the photo.


C.S.Alexis profile image

C.S.Alexis 7 years ago from NW Indiana Author

Hey SweetiePie,

Not to be rude but we are covering shingles with steel panels. i know about the back injuries, i spent two tears unable to drive a car because of back injuries. the key is to try to work smart.


Nolimits Nana 7 years ago

Wow - was that you on the roof?

We're do-it-yourselfers, but we've never tackled a roof.


SweetiePie profile image

SweetiePie 7 years ago from Southern California, USA

Great how to on how to shingle a roof with steel panels, which I did not even know existed until today. Honestly I am not very handy around the house, so I admire those who do. I do have a back injury, so I have to take things easy also.


C.S.Alexis profile image

C.S.Alexis 7 years ago from NW Indiana Author

Thank you rnmsn,

They say it is okay to walk on this particular steel roofing as long as you do not step on the snap ridge.

Think 20 guys paid by three days and throw in a hefty sum for the contractor and the savings for DIY is incredible.


rnmsn 7 years ago

Hey C S Alexis! You are way up there in my respect rating! We had our little house re-roofed with beautful green steel paneling...took 3 days with twenty workers! And the mess in the yard, goodness! That in itself is one for the pro side of doing it yourself! But we love our roof and feel better living in Hurricane Way now. The only problem we've found is when hubby went up on the roof to pull a new vent up from the kitchen a year later when we re-did the kitchen...now we have a leak! ugh, so the part about do not walk on the new panels is so Important I cant tell you!!!! (It cannot have anything to do with the fact my beloved is over 200 pounds ? :)This article is very in-depth...if I were a DIY instead of a "lets call somebody" person this would be one I would save to my favorites and use as astep by step guide! Good article!

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