# What Are the Settings for on a Cordless Drill?

Eugene is a trained engineer and self-taught home improvement enthusiast with almost 40 years of professional and DIY experience.

## What Do the Numbers Mean on a Cordless Drill?

Cordless tools are great and, unlike their corded counterparts, they have the obvious advantage of freedom from a power cord that can get in the way, become taut when maneuvering the tool or end up being tripped over. Also you don't have to be lugging extension leads around.

A power drill is probably one of the most useful cordless tools, but unlike the corded version, you've probably discovered it has lots of numbers around the chuck and maybe a switch with the numbers "1" and "2" marked beside it? So what are these for?

In this guide, I'll explain how and why these settings are needed and when you can use them to drill or drive screws more effectively. There's a little bit of background information first about torque that you might like to read, or you can skip straight to the section on how to use the settings on your drill.

## What Is Torque?

Both of the adjustments on a cordless drill are connected with a physical quantity known as torque. Torque is like the rotational equivalent of force. So when you push something, you're exerting a force, but if you twist the handle on a tap/faucet, you're exerting a twisting version of that force, known as torque.

Imagine if you have two forces acting opposite to each other but not in line (see diagram above) We call this a couple. Here's a little maths, stay with me because it's quite simple! If the distance between each force F is d, then the magnitude of the couple is called the torque = Fd (I.e. F multiplied by d).

Bigger forces, i.e. if F is larger, means greater torque. Also, increasing the distance between the forces (d in the diagram) also increases torque. This is why long handles on tools such as socket wrenches give more turning force. Gate valves, like the one in the photo below, for turning flow on and off in pipes, have large diameter handwheels for the same reason.

## What Are Gearboxes?

These mechanisms are used in machines and vehicles as torque and speed converters. At the most basic level, a gearbox is just two cogs of different sizes, one gear turning the other. In practice, however, a gear box can be much more complex and utilise lots of gears (such as the one in a manual transmission car) allowing varying speeds.
One function of a gearbox is to increase torque, but the downside is that rotational speed is reduced. However this doesn't necessarily matter because the increase in torque is what's important. When a small gear drives a bigger gear, the shaft that the bigger gear is connected to produces more torque. In a vehicle, the lowest gear would be used to increase torque to produce a lot of force at the wheels to get the vehicle moving. Without a gear box, a more powerful engine would be needed to generate this torque.
A gearbox can also do the reverse, i.e increase speed. So a bigger gear driving a smaller gear results in a higher rotational speed, but less torque. An example is the gearbox on a windmill for turning the generator much faster than the the vanes of the windmill. The whisks of an eggbeater also spin much faster than the handle is turned. When speed is increased, torque is reduced, but again it's the increased speed that's desired and the reduction in torque may not be a problem.
A common misconception is that more torque = more power. However, this isn't necessarily so. Reduction gearing for instance produces more torque, but it also reduces angular rotation speed and since power = torque x angular velocity, the power stays the same.

## What Are the Units of Torque? How to Convert Between Newton-metres and Pound-feet

Torque is measured in newton-metres (Nm) in the metric system or pound-foot (lbfft) in the inch based imperial system. Pound-inch (lb-in) is also used.

To convert Nm to lbfft, multiply by 0.738

Example: What is 60 newton-metres in pound-feet?

Answer: 60 x 0.738 = 44.28 pound-feet

To convert lbfft to Nm, multiply by 1.356

Example: What is 100 pound-feet in newton-metres?

Answer: 100 x 1.356 = 135.6 newton-metres

Although the official unit of torque in the US is the pound-foot, to add to the confusion, torque is also quoted in foot-pounds (denoted as lb-ft or ft-lb) although strictly this is the imperial unit of energy. Inch-pounds may also be used.

## Setting 1: Adjusting the Clutch on a Cordless Drill

The first setting on a cordless drill, adjusted by turning the numbered ring, is for varying the torque level above which the clutch slips.

### How does the clutch work?

The motor on a drill drives the chuck, the part of the drill that holds a drill or screwdriver bit. Between the motor and chuck, inside the drill, is a mechanism called a clutch.

A clutch, just like the one on a manual shift car, is simply the mechanical equivalent of an electrical switch. It either transmits power along a shaft or it doesn't. In the case of a cordless drill, if a drill bit gets stuck in a workpiece or a screw suddenly becomes hard to turn as it's driven home into timber, the clutch will slip, disengaging the motor from the chuck.

The motor continues to spin, but it just doesn't turn the chuck. By turning the numbered ring, you can adjust the torque level or twisting force at which the chuck will slip.

### When to adjust the clutch setting

The control ring with "1", "2", "3" and larger numbers is for setting the torque limit of the clutch. The clutch allows the chuck to slip when the motor tries to twist it with a torque level that's above a limit set by the position you've turned the control ring to. You can use this for example to prevent over driving screws into soft timber (which could bury screw heads and crack timber).

Use a higher setting for larger diameter screws or softer wood and vice versa.

Start with e.g. the control set 1/3 of the way up (position 5 if there's 15 positions). If the clutch slips and screws can't be driven because timber is too hard, or they don't end up flush with timber, increase the setting. Also if you're drilling using very small bits, setting this to the lowest value possible prevents bits snapping if they get stuck (which can happen when drilling metal as the bit breaks through to the other side and snags)

## Setting 2: Changing Gears

The second setting is a slide switch for changing gear. Usually there are two gears, "1" is low gear and "2" is high gear. Some drills have 3 gears, allowing finer control of torque/speed.

Low gear gives you higher torque (twisting force) and lower speed for drilling screws or using large diameter drill bits. High gear gives lower torque and higher speed and is better for fast drilling with smaller drill bits, using accessories that work better at high speed (e.g. mounted points for grinding) and for driving and undoing fasteners such as machine screws and small bolts (Usually an impact wrench is used for tightening larger bolts)
For more information on drill bits and drilling, see my guide "How to Choose the Right Type of Drill Bit for Metal, Wood, Tiles, Glass or Masonry"

## Setting 3: Screw, Drill or Hammer Action

The third setting on a combi drill is for turning on hammer action for drilling masonry. Usually there are three different positions on this ring:

• Screw symbol: For driving screws. The clutch slips depending on the torque setting as explained earlier.
• Drill bit symbol: The clutch doesn't slip.
• Hammer symbol: Hammer action for drilling masonry with tungsten carbide tipped masonry bits.

I normally don't use the setting with the drill symbol when drilling. Instead I choose the screw setting because I think it's better to be able to set a torque limit to stop drill bits getting broken, which can easily happen if they have a small diameter.

## Setting 4: Switching Between Forward, Reverse and Neutral

This is simply for changing the direction of the chuck.

• Forward for driving screws/drill bits.
• Reverse for extracting screws, releasing drill bits/screwdriver bits from the chuck or reversing drill bits out of the material being drilled if they can't be pulled out.
• Neutral. Leave the drill in this position to stop it tuning on if the trigger is inadvertently squeezed.

It's a good idea to remove the battery from your drill in storage to stop it potentially draining or activating if the trigger gets accidently pushed by adjacent objects. Some drills allow you to partially slide and disengage the battery from the battery terminals, while it still remains attached to the drill. You can keep the battery in this position if the drill is secured in its case.

## What is the Typical Torque of a Cordless Drill?

Typically, cordless drills or drill drivers (combis) will have a torque rating of 14 to 90 Nm depending on voltage.
Impact drivers have a higher torque specification of 150 Nm to 220 Nm (for more information see "impact drivers" below)

## Is the Torque Spec of a Drill Important?

It depends on the application. If you're drilling small diameter holes in wood, plastic or metal, it's not so important. However, if you're using large diameter drills, there's more friction between the drill bit and material being drilled. This is when more torque is better, because it overcomes friction.

Another application where torque is important is when drilling long screws into timber, especially if the screws are large diameter, such as TEK screws for holding metal cladding onto a stud wall or roof, e.g. when building a shed.

### Hard and soft torque

Manufacturers usually quote a soft and hard torque for a cordless drill. The soft torque is the maximum value of torque when the drill is turning a screw bit or drill bit. Hard torque is the torque impact magnitude when a screw is driven home and the chuck approaches stall.
Torque on cordless drills is measured in newton-metres (Nm) or foot pounds (ft.lbf) in the US.

## Impact Drivers

Impact drivers are available and can produce much higher torque than a standard cordless drill/driver. Typically a conventional cordless drill or drill/driver combi will generate around 60 Nm of torque. Impact drivers however can produce 150 Nm to 220 Nm of torque using a hammer action when driving screwdriver bits or drills. Internally, the impact mechanism relies on a weight striking an anvil, and the impact of the weight (which is effectively a hammer), creates a large turning force to rotate the chuck via a transmission system of shafts and gears. (Note that this is rotational hammer action as distinct from the axial hammer action used on a masonry drill which pushes the bit backwards and forwards for drilling concrete/stone) Impact drills don't have a chuck and instead have a 1/4" hexagonal bit holder that's used with impact rated screwdriver bits or drill bits.

## Disclaimer

Power and hand tools can be dangerous. Read and understand all manuals before use and take reasonable precautions including wearing personal protection equipment (PPE) to prevent against injury.