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DIY Chaise Lounge Pallet Swing for $150

Updated on July 10, 2017
Not the typical pallet swing. A  chaise lounge swing. A place to relax and unwind.
Not the typical pallet swing. A chaise lounge swing. A place to relax and unwind.

A Comfortable Place to Relax

While standing in the checkout line at the grocery store, I notice the cover of a magazine featuring a garden swing. I thought that would be great in my backyard. I’d have a place to relax, to read or to dry off after a dip in the pool. Looking through the local home improvement store, the only thing I found that came close to what I wanted was a cedar chair swing. I choked when I saw the price, Five hundred dollars. If I wanted the type of garden swing I had in mind, a chaise lounge swing, I would have to build it.

Recycle a Pallet and Save $$$

Purchasing the material to build the chaise lounge would also have been financially prohibitive. However, there was another way to do it and stay within budget. By using a pallet and modifying it for my swing, even though I had to buy 4x4s and 2x4s as well as the hardware to hang the swing, I still would be far below the cost of the local home Improvement store. Plus, I would have exactly the type of swing I wanted.

Rebuilding the Pallet

The Pallet ready for rebuild with the 2x4 PT ready for gluing and screws
The Pallet ready for rebuild with the 2x4 PT ready for gluing and screws

Pallet turned into a swing

For the swing itself, I used a long 6’ 1”x3’ 1” pallet. Most pallets have broken slats and nails sticking out, so I had to do a little work getting the pallet ready. I needed another pallet approximately 4’ 3” x 3’7” this was used for the replacement slats for the swing. The easiest way to take a pallet apart without breaking the wood slats is to use a circular saw and cut the slats close to the 2x4 end supports. Then carefully, using a flat bar, pry the slat up from the center 2x4 support. Pry the slat up just enough to be able to use a pry bar to remove the nails. The longer the bar the easier it will be to remove the nail.

Once I had enough slats to complete the swing, I cut each slat to the correct length for the 6’1” x 3’x1 pallet. I removed all but two of the underside slats and filled in the gaps on the top side with the slats taken from the other pallet. This is where I eyeball the spacing of the new slats. I did not want the slats butted together. I left a small gap between each one. This will allow for proper drying after a rain storm.

Attaching the Seat Back

A simple way to attach the back
A simple way to attach the back

Constructing the Adjustable Back

To make the back of the chaise lounge adjustable, I clamped two 2"x4"x 6’ to the each side of the pallet. I measured down approximately 27 inches on each side and drilled a ¼ inch hole through the 2x4s and the pallet side supports. I then unclamped the 2x4s from each side and measured down about 2 inches from the holes and cut through the three pallet support skids (oak 2x4s). This is the chaise lounge back support. I then pre drilled holes every 12 inches on the none movable portion of the swing, applied water proof glue and attached the 2x4s to the chaise lounge seat. I then attached the back support to the 2x4 through the previously drilled holes. The adjustable chaise lounge is complete. You will have to decide what type of mechanism to use to adjust the angle of the back support.

The Pallet Chaise Lounge

The completed chaise lounge ready for sanding and weather proofing.
The completed chaise lounge ready for sanding and weather proofing.

Close up of ring bolt, clevis and chain attachment to cross frame

This also shows how the chain is attached to the ring bolt with the clevis.
This also shows how the chain is attached to the ring bolt with the clevis.

Attaching ring bolts

Once you have completed the chaise lounge measure it's width, mark your center line on the 4x4 cross piece. Since the cross piece is 8 feet, the center line is at 4 feet. Measure from each side of the center line half the width of the chaise lounge. Mark the spot in the center of the cross piece and drill the holes to attach the ring bolts for the chains which will attach to the chaise lounge.

Scale Drawing of A Frame

This enables accurate transfer of angle cuts
This enables accurate transfer of angle cuts

Building the A frames

The A frame is made from five 8 foot 4x4s and two 8 foot 2x4s PT. I made a scale drawing of the A frame so I could get the correct angles for the base and the birds mouth cut at the top of the A frame. The drawing was scaled to 1 inch equals 1 foot. I snapped a vertical and horizontal chalk line on my driveway so I could transfer the angles from the scale drawing to the 4x4s. Once you have cut the first birds mouth out, trace the cutout to the other three 4x4s. For the cross bracing on the A Frame I use the 2x4s. I cut it in half (4 feet each) and attached one to each A frame, approximately 31 inches down from the top of the 4x4 cross piece.

Birds Mouth Cuts

I used a scrap piece of 4x4 to get the angles correct
I used a scrap piece of 4x4 to get the angles correct

A Frame Assembly

At this point the A Frames are ready for assembly. The assembly will be easier with the help of at least two other people. The frames need to be plumb. Pre drill the holes for the three lag bolts which will attach the legs of the A Frame to the cross piece. Three bolts per leg should be sufficient. Use water proof glue on the birds mouth cuts. Place the cross piece into the opening and bolt the left and right A Frame to the cross piece.

Figure out the correct angle from the top cross piece to the side braced on the left and right A Frame. Pre drill holes into the angle braces glue and screw the pieces in place. The A frame is complete and sturdy.

Anchor RIng attachment

Placing the swing on saw horses makes the job of    attaching the swing a lot easier.
Placing the swing on saw horses makes the job of attaching the swing a lot easier.

Attaching the Chaise Lounge

To attach the Chaise Lounge to the A frame you will need approximately 9 feet of chain for each side along with 6 clevises and 4 anchor rings. Attach the chains to the ring bolts on the cross piece with the two clevises. Then attach the chains to the chaise lounge with the other 4 clevises. At this point you will need to adjust the height of the swing and the angle of the seat portion of the chaise lounge. ( up or down) . For comfort two cushions 25 ½” x 44 ½ inch are fit onto the chaise lounge.

Cushions

Blazing Needles Indoor/Outdoor Spun Poly 24-Inch by 72-Inch by 3-1/2-Inch All Weather UV Resistant Zippered Chaise Lounge Cushion, Haliwell Caribbean
Blazing Needles Indoor/Outdoor Spun Poly 24-Inch by 72-Inch by 3-1/2-Inch All Weather UV Resistant Zippered Chaise Lounge Cushion, Haliwell Caribbean

Two will fit the pallet swing. Depending on the quality you want, less expensive alternatives can be found at other retail outlet stores.

 
The DIY pallet swing $150.00
The DIY pallet swing $150.00
The local home improvement store $500.00
The local home improvement store $500.00 | Source

Project Cost

The cost of this project was approximately S100. The lumber cost $50 and the hardware cost $50 dollars. The cushion will cost anywhere from 40 dollars upward to $90 dollars depending on where they are purchased. The cushions have not been figured into the cost of building the pallet swing chaise lounge.

Compare the Difference

The store bought swing is only good for sitting upright. The DIY Pallet swing is adjustable so you can recline, stretch out, relax, take a nap or sit up and read. More versatility for one fifth the price.

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